PRODUCTS
Retail
Shelf Systems
Just as much in quality of production as in all other areas, another concept Gökçelik has focussed on for 45 years is being a brand that customers embrace and adopt, through a desire for "goodness and success".
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Market Display
Equipment
Throughout the transformations our understanding of retailing has undergone over the years, the Gökçelik brand has always taken care to be principled and hard-working, always satisfying its customers and standing behind its product.
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Store and
Customised Designs
Inspiration can be the true success. A strong, original, innovative idea is always required. And one great idea is to be the brand that seeks to do this in the life of its customer.
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Shelving Systems
For Depots
Shelves produced at Gökçelik don't simply carry products. By making the consumer who comes to the store feel good, they support the responsibilities, efforts, expectations and dreams of our customer.
Read More >>>PRODUCTION
QUALITY OF SHELVING
SIMPLICITY OF PRODUCTION
Cost reductions from Gökçelik´s investment in simplified and streamlined production are passed on to its customers through quality and profits; while continuous innovation in manufacturing routines will bring about changes not just on our production lines, but for everyone.
Design
It is something conceived, pictured and then longed for in the imagination. On the other hand, to design is to envision, formulate and then construct something in the mind. Meanwhile, design is also creativity itself, a process requiring huge amounts of work and planning. In this sense, the designer is someone who takes the dream established by the customer and turns it into an objective reality. The dream stops being a dream and becomes a reality. Customers' dreams are the designer's source material. As important as cement to concrete is the importance of the customer's dreams and desires to the designer. New Product Design Processes When designing a new product that depends on customer requests and requirements, a schedule of meetings with the customer is planned. According to this agenda, meetings lead to the design team creating a brief. The team, after brainstorming ideas pertinent to the brief, then go on to create design concepts. The concept chosen for a product is selected via ongoing negotiations with the customer. Detail and model studies are done into materials, sizes colour & etc.. When all the details have been decided on, work on a prototype is carried out. After testing this prototype, the necessary revisions are made in order to arrive at a fully developed product. Thus the finalised product is transferred to the production department.
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Welding Lines
We have 10 individual welding stations across our factories. On these lines are robot welding, gas welding, spot welding, butt welding, TIG welding and automatic and semi-automatic wire mesh welding machines, separated according to type of material. Materials to be welded are sheet metal, profile, wire and stainless steel. Materials are prepared at their corresponding production line stations, then conveyed to the welding lines, where they are held in place for the welding process with the aid of apparatus and fixtures. TIG welding is performed on 15 manual welding lines.
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Sheet Metal Folding Centres
The cut-to-size materials used in shelf production are pierced and cut with the help of lasers and presses. They are then folded at Metal Folding Centres or on the CNC Press Brakes. When compared to other shaping machines, the Metal Folding Centre automatically takes the material to be folded and prepares the parts by folding them within seconds. Parts coming out of the Metal Folding Centre go on to the assembly lines or directly to the paint shop. Customised products are produced on automatic and semi-automatic Press Brakes.
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The Press Shop
Presses from 10 to 800 tons are available on the press lines. Parts coming from the sizing centre or laser arrive at the Press Shop ready for cutting, punching and forming. Two types of press - known as eccentric and hydraulic – are used for cutting, folding, drawing and stamping the sheet metal, applying pressure or impact by means of the customised moulds incorporated in them. In addition, thanks to the progressive moulds, parts are completely and automatically produced without having to be sized, or touched by means of rollers, straighteners or drivers. Punching operations are performed en masse on 6 press lines.
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Shelf Production Line
7 shelves in the requested dimensions are produced per minute on the Roll Form line.
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Laser Lines
Our laser machines are of two types: sheet metal and profile lasers. Rays produced in the resonator are transported by fibre-optic cable and delivered precisely to the processing surface; and with the help of auxiliary gases (nitrogen, air, oxygen), the cutting process is performed in direct contact with the surface to be processed. Materials up to 10mm thick can be processed. Likewise, cutting and drilling operations on pipes and profiles of different sizes are performed on the profile laser machine. Sheet metal and profile cutting operations from 0.5mm to 10mm are performed on 3 laser lines.
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Wood Workshop
MDF and chipboard materials for our factories are processed in the wood production centre. Wood based materials in the centre are sized, edge-banded and CNC machined; and are completely designed and produced according to customer requirements. CNC and cutting processes are performed on MDF and chipboard materials.
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Roll Form Lines
On sheet metal forming lines, the forming process is applied via lateral, parallel or direct pressure that avoids altering the thickness or mechanical properties of the material. We have 5 Roll Form lines in our company, with the capacity to process 100,000 tons of sheet metal per year, producing heavy load uprights, C-C cross beams, diagonal braces, shelves, and back panels. Production is carried out with the latest technology, using completely robotic and automated systems, in line with customer requests and requirements, in accordance with quality standards, at low cost, with high performance, and on the principle of fast delivery. On the Roll Form line - which has the capacity to produce 7 cross beams per minute - there are a total of 7 robots, 6 welders and 1 stacker. This line, where sheet metal of 1.20-1.50 to 2mm thickness is processed, can produce cross beams with lengths of 1200 to 4000mm. Sheet metal of 1.50-2.00-2.50-3.00mm thickness is processed on the upright Roll Form line, which has a profile drawing capacity of 15m per minute. Uprights with heights of 1000 to 12000mm are produced on this line. The line incorporates a 100-ton mechanical press that can perform 120 strokes per minute. Our shelf Roll Form line, which has a production capacity of 6 parts per minute, processes sheet metal of 0.80mm thickness. We produce a total of 45 different variations of shelf width and length. Since our line is fully automatic, the completely finished product is obtained after loading only raw materials. Our rear panel Roll Form line processes sheet metal of 0,60mm to 1,20mm, and has a production capacity of 8 parts per minute. 54 different types of rear panel are produced, with variations in width, length and surface. Since the line is fully automatic, only raw materials are loaded to obtain completely finished products. The Roll Form line where we produce diagonal braces to connect pairs of uprights has a profile drawing capacity of 17m per minute. This line, where sheet metal of between 1.50mm and 2mm is processed, produces 6 different cuts of C profile. Mass production of requested features and dimensions is made on 5 Roll Form lines.
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Robot Lines
Welding and transportation operations are performed automatically on 10 robot lines.
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Powder Coating Lines
These lines enable product surfaces to be coated with electrostatically charged powder paint particles that adhere to the surface, which is then fired to between 180 and 240°C. The 2 powder coating lines in our company are built with the latest technology and have an annual painting capacity of 10 million m2 and the ability to switch colours in 10 minutes. Glossy, semi-gloss, matt, textured and anti-bacterial paints are applied in accordance with European standards, with more than 200 options to meet customer demands for colour. Static powder painting is performed on 2 paint shop lines with an annual painting capacity of 10 million m2. Colour switching time is 10 minutes.
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Assembly and Delivery
Production is carried out by project, and consignments are packaged, palletized and readied for dispatch according to the specifications and occupational safety rules of the freight industry. When the day of shipment arrives, orders are loaded onto suitable vehicles according their volume and forwarded to the stores where assembly will take place. Products shipped to stores are assembled in accordance with the project by Gökçelik assembly teams who are experts trained in their business. Shipment for assembly at domestic locations and in 70 countries world wide is made.
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Maintenance
In our factories, we apply the maintenance-repair module of the SAP system. Maintenance planning and repair activities on machinery and on all kinds of technical equipment at the plants and on vehicles within the company, plus the recording, monitoring and reporting of the workmanship and materials used during these activities is all done through the SAP system. This enables preventive maintenance activities. In other words, it gives us the opportunity to intervene before a machine or piece of equipment breaks down. While preventing losses of time and production, which are the most important factors in manufacturing, we have the chance to predict the occurrence of failures in the future.
Read More >>>NEWS
02.11.2023
GÖKÇELİK ENTHUSIASTICALLY CELEBRATES REPUBLIC’S CENTENARY
Workers and office staff of Gökçelik Ltd. - the leading manufacturer of shelving systems - staged a magnificent celebration commemorating the Republ...
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04.05.2023
Gökçelik has begun producing prefabricated containers on a non-profit basis
As a leading manufacturer of shelving systems in Turkey, Gökçelik’s efforts to heal the wounds of disaster victims in the earthquake area are ...
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28.04.2023
Gökçelik Takes Part in the National Quality Movement
As an operator in depot and shelving systems, Gökçelik has pioneered its sector by joining the National Quality Movement - based on the EFQM Model. ...
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06.03.2023
Gökçelik launches its latest products at the Euroshop2023 fair
As one of Turkey’s leading producers of shelving systems for the retail sector and a global industrial business participant, Gökçelik was at E...
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